Delvitech’s new 3D AOI Aton

Delvitech Aton AOI

Delvitech’s new 3D AOI Aton

Aton is a highly innovative optical inspection machine that, together with the 3iS ecosystem, revolutionizes the concept and standards of Automatic Optical Inspection.

The device has unique features, such as the optical head positioned at 14 cm from the board, which allows to analyze boards with up to 12 centimeters tall components.

Aton can be used for all inspection phases, from post wave to post reflow, enabling you to take advantage of great flexibility in the inspection and remodeling phases of the production lines.

THE ONLY NEEDED SOLUTION FOR SMT AND THT

Aton is an innovative 3D AOI Solution. Part of the 3IS ecosystem, revolutionizes the concept and standards of Automatic Optical Inspection systems.

Aton covers all inspection phases, ranging from SMT to THT, having the following features:

  • Full 3D Inspection Solution
  • Patented Delvitech Optical Technology
  • AI-based Inspection Solutions

These features make Aton a perfect fit for many industries dealing with different sized boards such as 5G.

OUTSTANDING HARDWARE WITH MULTIPLE BENEFITS

Features

  • Patented True 3D Measurement Optical Technology
  • Transport on Stage
  • Linear Motor
  • 0.1 μm Digital Encoder
  • Z-axis Movement of the Transport
  • Top Clearance (up to 120 mm Tall Components)
  • Bottom Clearance (140 mm)
  • Boards weighing up to 10 Kg
  • Boards measuring up to 550 x 500 mm

OPTICAL HEAD TECHNOLOGY

REAL 3D ACQUISITION EXAMPLES

BGA Coplanarity
Tall Component
Lifted Pin
Bridge
Position
Tombstone

NEITH SOFTWARE

WEB-BASED AND MULTIPLE OS COMPATIBLE

The new software, created especially for the 4.0 Industry, facilitates extensive data management by using AI, obtains a higher production output, prevents defects and increases the first pass yield.

Monitor
Tablet
Smartphone

MODERN SOFTWARE BASED ON MODULARITY

The advantages:

  • High customization
  • Horizontal scaling
  • Cloud scaling
  • Shared package library
  • Flexible computing power
  • Rapid error fixing

AI IN DELVITECH’s SOLUTION

Traditional parameter and threshold – based AOIs face difficulties in adapting effectively to all probable variations during the production process. With Delvitech’s AI technology, complex variables can be computed with the help of sophisticated machine learning models.

AOI Programmers will only be required to use smart inspectors from the delivered library that reaches unparalleled defect detection with incredible accuracy and an extremely low false alarm rate. On demand, the user can take full control and even train new Artificial Intelligence data.

AI APPLIED TO DELVITECH’s INSPECTION

Location
OCR
Pin Detection

SPECIFICATIONS

OPTICAL HEAD

Camera 1 x 12MP Delvitech High Speed Top Camera w FPGA
1 x 12MP Delvitech Polarized Camera
4 x 12MP Delvitech Side Cameras
Projectors 4 x Delvitech RGB Projectors for 3D measurements
Image Pixel Size 9 um
Lens Telecentric
Field of View Dimensions Object FOV x-axis: 37mm
Object FOV y-axis: 27mm
Lighting Colors RGBW
Lighting Types Structured lights + LEDs

PCB HANDLING

Conveyor Z movement 60 mm
Minimum PCB dimensions (L x W) 50 x 50 mm
Maximum PCB dimensions (L x W) 550 x 500 mm
PCB thickness ≤ 6 mm
Maximum PCB weight 10 Kg
Minimum edge clearance 3 mm
Top clearance 120 mm
Bottom clearance 140 mm
Width adjustment Automatic
Board warp compensation ± 5 mm
Board temp Max 50 °C
Flow direction Standard: L > R ; L > L Customized: R > L ; R > R

OPERATING FACILITIES

Power requirements 3.6 kW
Weight 1700 Kg
Operation temperature 10˚C - 35˚C
Relative humidity 20-75% (Non-condensing)
Voltage 230 V, 120 V, 100 V (AC Single Phase)
Dimensions (L x W x H) 1450 x 1140 x 1795 mm
Owerall dimensions (L x W x H) 2280 x 1140 x 2125 mm

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